ABS2195 – NEW LIGHTWEIGHT COMPOSITE CLAMPS

The best clamps for an innovative application

This week Air Cost Control recommends the ABS2195.

Cost effective, this new generation clamp allows fuel savings due to its innovative material.

Compared to the existing metallic clamps ( NSA5516 or MS21919)used in our industry, this new solution allows you to save 60% in weight.

Already adopted by manufacturers of aircraft on their latest programs,the ABS2195 has already proved its value.

Moreover, this clamp can be used for both civil and military application.

Air Cost Control, recognizing the importance of this new ABS2195 clamp, permanently keeps a wide range and a safe level of stock.

This ABS2195 is derived from the existing NSA5516 metallic clamps but offers a significant weight saving due to a non-metallic material compatible with most of the applications (Operating Temperature: -55°C to + 200°C )

In addition to these benefits, this reliable clamp protects your harness against vibration and absorbs shocks due to his silicone cushion.

Concerning pipes applications this solution prevents from pinching, crushing and mechanical wear.

All Aircraft Manufactures are concerned by environmental regulations therefore ABS2195 is fully ROHS & REACH compliant.

Clamp is a fastening device used in aviation to support, organize and secure harnesses on the structure of the aircraft.

It’s an easy to use accessory designed to prevent movement of the electrical harness.

As previously noted, this easy to use clamp can be applied on bundles or hydraulic pipes with a maximum opening angle at 90°.

To fix the clamp onto the panel or equipment, customers must use a screw washer which is not supplied under the ABS2195.

The recommended fasteners for the fixing hole diameter of .205 inch are:

Clamp: ABS2195
Washer: NAS1149D0332J

Screw: NSA5191-3

TECHNICAL SPECIFICATIONS

  • Operating temperature : -55°C to + 200°C continuous ( +260°C limited)
  • One operation fixation system
  • Bundle diameter variance 61 sizes (3 mm minimum to 60 mm maximum)
  • Weight savings
  • Tightening torque 3.7 Nm to 4.8 Nm
  • Fire/Smoke/Toxicity conform to ABD0031
  • Fluid resistance: Oils, fuel, hydraulic fluids…

EXAMPLE OF BREAKDOWN

ABS2195 21
STANDARD MATERIAL CODE SIZE CODE

 

SIZE CODE DIAMETERS SIZE CODE DIAMETERS
02 3 29 25.4
03 4 31 28
04 5 33 30
06 6.3 35 31.8
07 7 37 34
08 8 39 36
10 9.5 41 38.1
12 11 42 40
13 12 44 42
14 12.7 46 44
15 14 48 46
17 15 49 48
18 15.9 51 50.8
19 17 53 52
21 18 55 54
22 19 57 56
23 20 59 58
25 22 61 60
27 24

Over the last 10 past years , Air Cost Control has become an uncontested and major leader in the distribution of electrical products for harnesses in the Aviation Industry.

Feel free to contact us if you have any requirement or need for assistance.

Written by Loic HONORE

Photos by Luc BOUCHEZ

ABS2195 – NEW LIGHTWEIGHT COMPOSITE CLAMPS
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